How does automation reduce production costs? (2024)

Automation significantly reduces the production cost and increase the efficiency in many ways :1. Reducing Labor Cost 2. Increasing Output3. Reducing Production Loss4. Decreasing Manual Errors 5. Optimum Utilization of Resources

Automation reduces production cost by various means viz. reduce cycle time/production times, increase efficiency of the process/operation, minimize human error, standardize process/operation , reduce /optimise energy associated in the process/operation etc.

The key considerations to automation is being able to boil down a process to logical steps which can be programmed. It involves a thorough understanding of the process that considers how to manage outliers or anomalies. The extent to which rigor is applied to this determines how well a process can be tuned to create automations that are sophisticated enough to be customizable to server several different scenarios. I believe this level of efficiency is what will drive increased sales for manufacturers as there is more and more demand for more customized products.

Complete automation is not a good idea and 100% efficiency can achieve only by both humans and machines😀.

Adicionaria que a automação pode tornar os sistemas mais eficientes analisando padrões para reduzir o tempo de operações. Também pode contribuir com a coleta de dados para tomada de decisões, seja medidas por supervisão humana ou por inteligência artificial.

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Automation improves quality by reducing manual intervention. More checks can be added at both input and output to handle all possible errors and edge cases effectively.

A automação também pode garantir mais segurança em uma operação, chamando conjuntos de equipamentos reserva em ou desligamento em caso de falha, por exemplo.

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Une idée supplémentaire pourrait être ajoutée à l'article, en ce qui concerne les robots collaboratifs. Car même si l'on associe l'automatisation à des processus automatiques ou semi-automatiques, il ne faut pas omettre qu'il existe des solutions dans le but de soulager certaines tâches manuelles effectuées par des opérateurs.Ceci résultant donc à un processus qui n'est pas automatisé, mais qui, grâce à ces robots collaboratifs, contribue fortement à la qualité, la précision, et l'efficacité des actions opérateurs, tout en réduisant au maximum la pénibilité de la tâche.

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Automation takes over hazardous tasks, reducing the risk of workplace accidents and injuries.By minimizing human exposure to dangerous environments, companies can avoid potential legal and compensation costs related to workplace incidents.A safer working environment also contributes to improved employee morale and retention, indirectly impacting production costs through enhanced workforce stability.

Muitas vezes a economia gerada pela integração da automação pode custear o valor do investimento.Uma etapa imprescindível que precisa ser adicionada na última linha é o comissionamento. Sem o comissionamento perde-se precisão, seja das leituras ou dos processos.

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Implementing automation requires identifying tasks suitable for automation, selecting appropriate tools, planning the process, developing the solution, rigorous testing, deployment, ongoing monitoring, and comprehensive documentation. Each step contributes to the successful integration of automation, driving efficiency and productivity across operations

Think about scale economy; With automation, it becomes easier to scale production volume up or down in response to demand fluctuations. This flexibility can help to minimize underutilization of resources during periods of low demand and avoid the need for costly overtime or temporary labor during peak periods.

Choose Automation Tools:Select tools like Ansible, Puppet, or PowerShell based on your needs and preferences.Start Small:Begin by automating a simple task to get familiar with the automation tool.Create Scripts or Playbooks:Write scripts or playbooks that define the steps for automating the identified task.Test Automation:Test your automation scripts in a controlled environment to ensure they work as intended.Gradual Implementation:Implement automation gradually, starting with less critical tasks before moving to more complex ones.Monitor and Adjust:Regularly monitor automated processes and make adjustments as needed to address changes in the environment.

The introduction of automation can profoundly transform employee roles within an organization. It's crucial to acknowledge the effects on staff and strategize for their retraining and upskilling to oversee and upkeep automated operations. Managing this shift with empathy is key to addressing any apprehensions and capitalizing on the opportunity for employees to engage in more sophisticated and valuable tasks. Incorporating change management principles is essential to facilitate this transition smoothly and ensure that the workforce is prepared and positive about the new technological advancements