HAZARDOUS LOCATION CLASSIFICATION (2024)

HAZARDOUS LOCATION CLASSIFICATION

Hazardous Locations consist of areas where there is the potential for a fire or explosion due to electrical equipment that is in operation in this area with a reaction to flammable or ignitable gases, liquids, vapors, combustible dusts, fibers or flyings. The need for Explosion-Proof equipment then arises due to this potential for fire or explosion.

The National Electrical Code (NEC) along with the National Fire Protection Association (NFPA) and Underwriters Laboratories (UL) have published a guide along with codes that classify hazardous areas into classes, divisions and zones.

The “Combustion” or “Fire” Triangle is used to classify Hazardous Locations in the Explosion-Proof industry. A source of fuel (explosive gases,liquids, or vapors), source of ignition (fire, spark, or explosion) and oxygen must be present in the appropriate consistencies for an explosion to occur. Our Explosion-Proof Enclosures & Systems operate to prevent these three criteria from mixing in such a way that would generate an explosion and be hazardous to the surrounding environment.

CLASS I

Class I locations consist of areas where gases, vapors or liquids may exist that have the potential to become flammable or ignitable. There are two different divisions that exist in Class I, Division 1 and Division 2, along with three Zones; Zone 0, 1 & 2. Locations that would be considered to be Class I include Petroleum Refineries, Gasoline Storage Areas, Dry Cleaning Plants, Spray Finishing Areas, Fuel Servicing Areas, etc.

Division 1 is a subset of Class I and is classified as an area where the explosive or flammable gases, vapors or liquids mentioned above can exist under normal, everyday operating conditions.

Division 2 is also a subset of Class I and is classified as an area where the explosive or flammable gases, vapors or liquids mentioned above are not likely to exist during regular operation.

Zone 0 is described as the presence of explosive or flammable gases, vapors or liquids for long periods of time during operating conditions or during a large portion of the operating conditions.

Zone 1 is described as the presence of explosive or flammable gases, vapors or liquids for some of the time during normal operating conditions.

Zone 2 is described as there not being a likelihood of explosive or flammable gases, vapors or liquids present during normal operating conditions.

CLASS II

Class II locations consist of locations where combustible dusts may exist that have the potential to become flammable or ignitable. Locations that would be considered to be Class II include Grain elevators, Flour and feed mills, Metal powder manufacturers, and Coal plants, etc.

Division 1 is a subset of Class II and is classified as an area where the explosive or flammable combustible dusts mentioned above can exist under normal, everyday operating conditions.

Division 2 is also a subset of Class II and is classified as an area where the explosive or flammable combustible dusts mentioned above are not likely to exist during regular operation.

CLASS III

Class III locations consist of locations where fibers and flyings may exist that have the potential to become flammable or ignitable. Locations that would be considered to be Class III include Cotton Gins, Cotton Seed Mills, Sawdust or flyings plants, or Textile mills.

Division 1 is a subset of Class III and is classified as an area where ignitable fibers or flyings may be manufactured, stored or handled.

Division 2 is also a subset of Class III and is classified as an area where ignitable fibers or flyings may be stored or handled.

NEMA & NEC ENCLOSURE TYPES

TYPE 3 - Type 3 enclosures are intended for outdoor use primarily to provide a degree of protection against windblown dust, rain, sleet and external ice formation.

TYPE 3R - Type 3R enclosures are intended for outdoor use primarily to provide a degree of protection against falling rain and external ice formations

TYPE 4 - Type 4 enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown rain, dust, splashing water, hose directed water, and external ice formation

TYPE 4X - Type 4X enclosures are intended for indoor and outdoor use primarily to provide a degree of protection against corrosion, windblown dust and rain, splashing water, hose directed water and external ice formation.

TYPE 7 - Type 7 enclosures are for use indoors in locations classified Class I, Div. 1 & 2, Groups A, B, C & D, as defined in the National Electric Code.

TYPE 4/7 - Type 4/7 enclosures are for use outdoors in locations classified to be hazardous as defined in the National Electric Code.

TYPE 9 - Type 9 enclosures are for use in indoor locations classified Class II, groups E, F or G as defined in the National Electric Code.

CLASSIFICATION OF HAZARDOUS ATMOSPHERES

HAZARDOUS LOCATION CLASSIFICATION (2)

NEC ENCLOSURE CLASSIFICATIONS

Explosion-Proof Enclosure: An enclosure which can withstand the pressures resulting from an internal explosion of specified gases, and contain such an explosion sufficiently to prevent the ignition of the explosive atmosphere surrounding the enclosure (for Class I, II and III).

Oil Immersion: The electrical apparatus are arranged such that the arcing contacts, connections, etc., are immersed in oil. Arcing is confined under the oil such that it will not ignite an explosive mixture of specified gases above the oil or in the atmosphere surrounding the enclosure (for Class I, II and III).

Purged & Pressurized Enclosures: The accumulation of ignitable gases or vapors in the enclosure is prevented by maintaining, inside the enclosure, sufficient flow of clean air or inert gas (for Class I, II and III).

Intrinsically Safe Equipment: Wiring that is incapable of releasing sufficient electrical or thermal energy, under normal and abnormal conditions, to cause ignition of a specific hazardous atmospheric mixture in its most easily ignitable concentration (for Class I, II and III).

Dust Ignition-Proof: The enclosure prevents the entrance of dust, and external surfaces shall not reach temperatures capable of igniting or discoloring dust on the enclosure or igniting dust-air mixtures in the surrounding atmospheres (for Class II).

ATEX ENCLOSURE CLASSIFICATIONS

Type “d” (Exd): Explosionproof/Flameproof Enclosure. An enclosure that can withstand the pressure developed during an internal explosion of specified gases and which prevents the transmission of the explosion to the explosive atmosphere surrounding the enclosure (for Zones 1 and 2).

Type “o” (Exo): Oil immersion. The electrical apparatus is immersed in oil in such a way that an explosive atmosphere, which may be above the oil or outside the enclosure cannot be ignited (for Zone 1).

Type “p” (Exp): Pressurized enclosure. The entry of a surrounding atmosphere into the enclosure is prevented by maintaining inside the enclosure a protective gas at a higher pressure than that of the surrounding atmosphere (for Zones 1 and 2).

Type “i” (Exi): Intrinsically Safe Systems are incapable of releasing sufficient electrical or thermal energy under normal or abnormal conditions to cause and ignition of a given explosive atmosphere (for all Zones, 0, 1 and 2).

Type “e” (Exe): Increased Safety. Measures are taken to prevent, with a minor degree of security, the possibility of excessive temperatures and the occurrence of arcs or sparks in the interior and on the external parts of the electrical apparatus which do not occur in normal service (for Zones 1 and 2).

Type “q” (Exq): Powder filled. The enclosure is filled with finely granulated material such that, in the intended service conditions, any arc occurring within the enclosure of an electrical apparatus will not ignite the surrounding atmosphere. No ignition shall be caused by flame or excessive temperature of the surfaces of the enclosure (for Zone 1).

Type “N” (Exn): Not CENELEC recognized. Measures are applied to the electrical apparatus such that, in normal operation, it is not capable of igniting a surrounding explosive atmosphere and a fault capable of causing ignition is not likely to occur (for Zone 2).

1025 EAGON STREET, BARBERTON, OHIO 44203 - MAP

PHONE: (330) 745-8891 | FAX: (330) 745-2504

A DIVISION OF AKRON FOUNDRY CO.

HAZARDOUS LOCATION CLASSIFICATION (2024)

FAQs

What are the classification of hazardous locations? ›

Class I locations are those in which flammable vapors and gases may be present. Class II locations are those in which combustible dust may be found. Class III locations are those which are hazardous because of the presence of easily ignitable fibers or flyings.

What is Class 1 Division 2 for hazardous locations? ›

Class 1 Hazardous Locations refer to facilities that deal with flammable gases, vapors, and liquids. Division 2 specifies that flammable materials are handled, processed, or used at a location. But, concentrations of hazardous substances are not high enough to be ignitable.

What is a Class 3 hazardous location? ›

Class III locations consist of locations where fibers and flyings may exist that have the potential to become flammable or ignitable. Locations that would be considered to be Class III include Cotton Gins, Cotton Seed Mills, Sawdust or flyings plants, or Textile mills.

How many different hazardous location classifications has OSHA identified regarding electrical equipment and wiring in flammable or combustible locations ›

OSHA (Occupational Safety and Health Act) has identified three different hazard location classifications for electrical equipment and wiring in flammable or combustible locations. These classifications include Class I, Class II, and Class III.

What are the hazardous classifications? ›

A visor card guide for state and local law enforcement officials illustrating vehicle placarding and signage for the following nine classes of hazardous materials: 1) Explosives, 2) Gases, 3) Flammable Liquid and Combustible Liquid, 4) Flammable Solid, Spontanaeously Combustible and Dangerous When Wet 5) Oxidizer and ...

How to classify a hazardous area? ›

Group—The Group defines the type of hazardous material in the surrounding atmosphere. Groups A, B, C, and D are for gases (Class I only) while groups E, F, and G are for dusts and flyings (Class II or III). a. Group A—Atmospheres containing acetylene.

What is a Division 2 hazardous location? ›

Class II, Division 2 locations are those in which combustible dust will not normally be in suspension nor will normal operations put dust in suspension, but where accumulation of dust may interfere with heat dissipation from electrical equipment or where accumulations near electrical equipment may be ignited.

What is a Class 1 Division 1 hazardous location? ›

“Division 1” means a location where an explosive atmosphere exists continuously, for long periods or of time, or frequently. Electrical devices designed to be installed in Class I, Division 1 hazardous locations must be protected against the risk of explosion.

What is Zone 2 hazardous location? ›

Zone 1: An area in which an explosive gas atmosphere is likely to occur in normal operation; Zone 2: An area in which an explosive gas atmosphere is not likely to occur in normal operation and, if it occurs, will only exist for a short time.

What is more hazardous Category 1 2 or 3? ›

Category 1 is always the greatest level of hazard within its class. – If Category 1 is further divided, Category 1A within the same hazard class is a greater hazard than category 1B. Category 2 within the same hazard class is more hazardous than Category 3, and so on. There are a few exceptions to this rule.

What is a class 4 hazardous material? ›

Class 4 Flammable Solid. Class 4 materials undergo combustion without outside changes to density or pressure. They are also prone to combustion without the assistance of chemical accelerants. The U.S. Department of Transportation breaks this hazard class into three general categories: 4.1 Flammable Solids.

What is a class 3 hazard classification? ›

Hazard Class 3: Flammable and Combustible Liquids.

Is class 1 div 1 better than class 1 div 2? ›

Class 1 Division 1 equipment provides maximum protection in high-risk areas, while Class 1 Division 2 equipment offers cost-effective solutions for less hazardous zones.

Does class 1 div 2 require explosion proof? ›

Class I Division 2

Whether you are in the petrochemical industry or the cannabis industry or anywhere in between there may be a good chance that you need explosion-proof classified units.

What is Zone 0 1 and 2 hazardous area classification? ›

Zones provide a measure of the probability of the presence of a dangerous mixture with air on any flammable gas or combustible dust. Zones with flammable gases are zone 0, 1 or 2 and zones with combustible dusts are zone 20, 21 or 22 hazardous areas.

What are hazardous locations Class 1? ›

Class I locations are those in which inflammable gases or vapors are or may be present in sufficient quantities to produce explosive or flammable mixtures.

What are NFPA 70 hazardous locations? ›

The National Electric Code (NEC) or NFPA 70 defines hazardous locations as those areas where fire or explosion hazards may exist due to flammable gases or vapors, flammable liquids, combustible dust, or ignitable fibers or flyings.

What is the classification of equipment for hazardous locations? ›

Equipment protection level (EPL)
GroupEx riskEPL
II (gas)explosive atmosphere between 10 and 1000 hrs/yrGb
II (gas)explosive atmosphere between 1 and 10 hrs/yrGc
III (dust)explosive surface > 1000 hrs/yrDa
III (dust)explosive surface between 10 and 1000 hrs/yrDb
3 more rows

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